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The FARO Guide to Small & Medium Part 3D Measurement for Quality Control

Quality Control

 

Dimensional quality control (QC) is a specific manufacturing discipline.

It refers to the process of using certified 3D measurement technologies to verify that a part or product meets specified dimensional and geometric requirements, ensuring that manufactured components conform to design tolerances, standards, and performance expectations.

Identifying and staying within range of predetermined tolerances is critical if industry is to function and remain competitive in a global market. Additionally, traceability of performed measurements and reports is an important aspect of dimensional quality control.

The goal of this article is to empower prospective customers with the knowledge needed to ensure workflows are equipped with the right measurement tool/s for the task/s at hand. And by extension, to ensure that the complex, interconnected global marketplace we live in remains a safe and reliable place to do business, buying and selling quality made, quality controlled parts.

FARO 3D Measurement Tools at a Glance

The Quantum X FaroArm® Series, and the Gage Max, are the two quality control products best suited for small and medium-part analysis.

A related article explores the FARO® Vantage Laser Tracker, the FARO Super 6DoF TrackArm, and the FARO Focus Laser Scanning solution regarding their quality control applications.

 

  • Quantum X: Probing and Scanning Solution

    Quantum X

    The Quantum X is designed to offer up to a 15% increase in accuracy over comparable previous generation models and can scan at 1.2 million points per second at up to 15 micrometers point distance.

    Fully configurable and scalable, Quantum X comes with five lengths and three accuracy performance levels each, and with multiple Laser Line Probes that address various non-contact measurement needs. The device is designed with very high probing and scanning accuracy in mind with a reach of up to 4 meters, but may require leapfrogging, moving from location to location to measure the part in question.

    For an add-on, Quantum X is compatible with the FARO 8-Axis Max, a rotary worktable, which reduces measurement time by up to 40% while maintaining exceptional accuracy. With Quantum X, users can verify dimensional accuracy and identify deviations from nominal CAD data during first-article and in-process inspection, as well as inspection of incoming parts.

    In quality control applications, the Quantum X excels at dimensional inspection, GD&T, and CAD-to-part comparisons. This allows inspectors to quickly probe or scan a part and compare the results to a digital model, producing deviation color maps and inspection reports in real time.

     

  • Gage Max: High Accuracy Probing

    FARO Gage

    The Gage Max FaroArm allows machine shops and small production lines to meet even the most demanding quality specifications with one efficient, sleek, rugged portable CMM.

    Ideal for small-size, high-accuracy tasks, the Gage Max is the most intuitive, ergonomic and versatile articulated portable CMM, enabling machine shops to meet their most demanding quality specifications.

    Additionally, the Gage Max minimizes clutter from traditional hand tools such as calipers, micrometers, and height gauges and is ideal for small parts, molds, and assemblies.

    This is especially true for small parts with complex geometries, a car’s disc break, for example, or gearbox housings, brake calipers and rotors, fuel injection rails and exhaust manifolds.

    In aerospace it can also be used for turbine blades, fuel nozzles, bracket assemblies, control linkages, sensor housings, and more.

Key Questions to Ask Before Choosing a 3D Scanner

As noted above, so often when it comes to selecting a portable coordinate measuring machine 3D measurement device, the choice is a matter of preference – provided you’ve selected the proper tool for the part size you’re looking to measure.

But sometimes the highest accuracy scanning or probing, is beyond what the job entails. In other cases, part access or speed is the highest priority.

The following is a checklist to consider when making your choice:

  • What is my main application (quality control, reverse engineering, assembly guidance, machine alignment or machine control)?
  • Does the solution support the required tolerances of the parts to be measured (measurement accuracy and repeatability)?
  • Is the solution able to measure the required size of parts (measurement range)?
  • Is the solution able to detect the required features of the parts to be measured (measurement resolution)?
  • Can I reach the parts to be measured (accessibility)?
  • Does the solution need to be automated (automation-ready)?

Conclusion and Next Steps

Articles like this are designed to provide actionable insights and to help prospective manufacturing customers like you make the informed decisions you need to reach in our increasingly competitive global manufacturing and assembly marketplace.

Set up a demo with us to discuss your business needs. This will allow us to match the right 3D measurement device for your needs and provide you with the clearest path to enhance your quality control with the right solution(s) for your workflow today.

 

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Artikel
Inbetrachtziehung
Fertigung und Montage
Qualitätskontrolle & Inspektion (BP)
Qualitätskontrolle Baugewerbe
Fertigung und Montage
Luftfahrt
Automobilindustrie
Schwermaschinen
Metallverarbeitung, Bearbeitung und Montage
3D-Scanner
Tragbare Messarme
Software – Messtechnik und Qualitätskontrolle
6Probe
8-Axis
Gage
Quantum
RevEng
Fertigung

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